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EU HEU SPIRIT - Implementierung nachhaltiger Wärmepumpentechnologien für industrielle Anwendungen

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Eurac Research ist ein privates Forschungszentrum mit Sitz in Bozen. Unsere Wissenschaftler widmen sie sich einem Thema: Zukunft zu gestalten.

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SPIRIT dient der Demonstration drei großtechnischer (> 700 kWth) industrieller Wärmepumpensysteme, die industrielle Abwärme auf nutzbare Temperaturen (135-160 °C) bringen. Die Demonstration umfasst Standorte in der Papier- und Zellstoff- sowie der Lebensmittel- und Getränkeindustrie und deckt 63 % des potenziellen Marktes für Hochtemperatur-Abwärme ab. SPIRIT erreicht diese Skalierung durch die Entwicklung modularer Wärmepumpen mit Standardkomponenten, die einen großen Teil des Marktes für industrielle Abwärmenutzung abdecken. Neue Geschäftsmodelle und vertragliche Vereinbarungen zur Modernisierung der Wärmetechnologie werden unter Berücksichtigung von Einzel- und Multi-Stakeholder-Umgebungen entwickelt, hauptsächlich durch die Betrachtung von Wärme als Dienstleistung.

SPIRIT will demonstrate three full-scale (> 700 kWth) industrial heat pump systems that upgrade industrial waste heat to valuable temperatures (135-160°C). The demonstration covers sites in the paper & pulp and food & beverage industry, covering 63% of the potential high-temperature heat upgrade market. SPIRIT achieves technology scaling by designing modular heat pumps with standard components covering a large portion of the industrial heat upgrade market. New business models and contractual agreements for upgrading heat technology are developed considering single and multistakeholder environments, mainly through considering heat as a service.

The SPIRIT project will implement three full-scale (> 0.7 MWth) demonstrations of heat pump technologies integrated at three different process sites in the paper & pulp and food & beverage sectors with sink temperatures between 135°C and 160°C. The two market segments (paper & pulp and food & beverage) combined cover 63% of the potential high-temperature heat upgrade market1. SPIRIT aims to enable industrial heat pump technology to become the reference (climate neutral/friendly) technology for covering industrial heat demand for temperatures up to 160°C by 2030.(1) SPIRIT will demonstrate the stable and robust operation of three full-scale industrial heat pumps, integrated into operational production facilities of a sugar company, a prawn processing plant, and a paper mill. Three well-known technology providers will design and construct the industrial heat pumps that will use waste heat and upgrade this to sink temperatures of 139°C, 143°C and 157°C. These demonstrations will provide evidence that industrial heat pumps can be integrated into existing processes without disturbing the production process as well as increase technical knowledge and provide guidelines on heat pump integration. A successful demonstration of the SPIRIT project will ensure that industrial heat pump technology for high-temperature applications reaches TRL 8.(2) SPIRIT will contribute to the improvement of the technical and economic performance of industrial heat pumps which will lead to a wider application market and accelerated market uptake. Technical performance will be enhanced by reducing loss mechanisms and extending the operating range of compressors, reduce heat loss from oil cooling, and use of zeotropic working media. Economic performance is improved by lowering both the CAPEX and the OPEX. SPIRIT aims to scale up in production, to reduce the CAPEX of industrial heat pumps by modularizing the system, and standardized components of a heat pump, while still covering a large share of the application market. The OPEX is reduced by increasing technical performance, and developing compressor designs that require less maintenance. SPIRIT will develop an extensive set of steady-state and dynamical models that will ease the integration of industrial heat pumps in current and future processes.(3) SPIRIT will develop strategies to ensure that the impact of industrial heat pumps is maximized. The activities include an extensive market assessment, including spin off to other sectors (e.g., district heating) and the benefits in terms of energy and CO2-emission reductions, both for the end-users as well as on a EU-level. Business cases will be analyzed for multiple sectors and innovative business models and/or contractual agreements will be developed to improve this business case. Possible policy, regulatory and other non-technical barriers preventing the deployment of heat pump technologies will be analyzed with recommendations to overcome these barriers. Finally, a web-based tool is developed that allows end-users to assess the benefits of industrial heat pumps for their application.(4) SPIRIT aims to increase the level of awareness and knowledge of industrial heat pumps both at industrial end-users, technology providers, policy makers, consultants, but also students. Selected communication tools (social media, website, newsletters, conferences, etc.) are used to address these target groups. A Summer School is organized to facilitate knowledge transfer to interested parties, making use of the results that are generated within the SPIRIT project. Policy briefs are prepared to disseminate key messages to policy makers.The SPIRIT consortium consists of partners with proven capability in industrial heat pump design and construction that will work closely with the end-users with input from the research institutes. The SPIRIT project combines the expertise from three technology suppliers (Mayekawa, GEA, and Spilling) and three European research institutes (DLR, DTI, and TNO) to upgrade process waste heat to supply at temperature up to 160°C at the two different industrial sectors: pulp & paper (Smurfit Kappa), food & beverage (Tiense Suiker and Stella Polaris). The SPIRIT consortium has partnered with well-positioned dissemination partners (like EHPA and Euroheat & Power), university (DTU), modeling tool developer (TLK Energy), solar thermal technology supplier (TVP solar), and experts in the business models and market analysis (SINLOC and EURAC research). Finally, the advisory board members, external experts, end-users, and associations in the industrial sector, have been appointed to give recommendations and extra exposure to the SPIRIT consortium; the advisory board consists of BASF chemicals, British Petroleum (BP), Confederation of European Paper Industries (CEPI), Starch EU, Vattenfall, Solar Heat Europe and VTT (Technical Research Centre of Finland).SPIRIT is a gamechanger in the European energy transition towards a climate friendly industry. As part of the European Green Deal, the EU Commission aims to raise the 2030 targets2. Industrial heat pumps will play an essential role in improving the energy efficiency of industrial processes with a heat demand below 160°C while simultaneously electrifying the heat system. Complete climate neutral industrial heat supply is achieved if heat pumps are driven by renewable electricity. Industrial heat pump technology developed within SPIRIT has the potential to reduce the final energy consumption by 150 TWh per year (7.5% of current process heating demand) while avoiding 56 MT CO2 per year. Cumulatively, this corresponds to 1687 TWh of final energy consumption and 0.64 GtCO2 in Europe by 2050.

SPIRIT

Danish Technological Institute

TNO

Deutsches Zentrum für Luft- und Raumfahrt EV

EUROHEAT & POWER

EUROPEAN HEAT PUMP ASSOCIATION

Sinloc - Sistema Iniziative Locali SpA

DANMARKS TEKNISKE UNIVERSITET

STELLA POLARIS

TIENSE SUIKERRAFFINADERIJ

Mayekawa Euope

TLK ENERGY

TVP SOLAR

GEA REFRIGERATION

SMURFIT KAPPA

SPILLING TECHNOLOGIES

Projects

Project

SYMBIOSYST

Project

ZERAF

Project

MOBSTER

Project

INFINITE

Project

VARCITIES

Project

JALON

Project

HAPPENING

Project

FULFILL

Project

TRUST-PV

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Institute's Projects

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Danish Technological Institute

TNO

Deutsches Zentrum für Luft- und Raumfahrt EV

EUROHEAT & POWER

EUROPEAN HEAT PUMP ASSOCIATION

Sinloc - Sistema Iniziative Locali SpA

DANMARKS TEKNISKE UNIVERSITET

STELLA POLARIS

TIENSE SUIKERRAFFINADERIJ

Mayekawa Euope

TLK ENERGY

TVP SOLAR

GEA REFRIGERATION

SMURFIT KAPPA

SPILLING TECHNOLOGIES

Projects

Project

SYMBIOSYST

Project

ZERAF

Project

MOBSTER

Project

INFINITE

Project

VARCITIES

Project

JALON

Project

HAPPENING

Project

FULFILL

Project

TRUST-PV

view all

Institute's Projects

SPIRIT